RP-0013-999-6600-001-02(工厂涂漆规范)

Phases 13

Plant: Onshore Facilities

Pars Oil and Gas Company

Doc. Number : RP-0013-999-6600-001 Rev.No.: 2 Class: 1

SHOP AND FIELD

PAINTING SPECIFICATION

APPROVED FOR CONSTRUCTION APPROVED FOR

1 6-Nov-10 CONSTRUCTION 2 22-Jan-11 A.Noghrechi T.Naseri S.Babaei M.Ebrahimi M.Guilandoust A.Noghrechi T.Naseri S.Babaei M.Ebrahimi M.Guilandoust Detail Engineering

0 19-Sep-10 REV. DATE APPROVED FOR

CONSTRUCTION DESCRIPTION

P.Angoshtary T.Naseri S.Babaei M.Ebrahimi M.Guilandoust P.M. P.D. CONTRACTOR

PREP. CHKD. APPD. APPD.

COMPANY

APPD.

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South Pars Gas Field Development – Phase 13

Doc. No. RP-0013-999-6600-001 TABULATION OF REVISED PAGES

PAGE REV0 REV1 REV2 PAGE REV0 REV1 REV2 Rev. 2

1 X 2 X 3 X 4 X 5 X 6 X 7 X 8 X 9 X 10 X 11 X 12 X 13 X 14

X

X

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South Pars Gas Field Development – Phase 13

Doc. No. RP-0013-999-6600-001

CONTENTS

- GENERAL STATEMENT - ADDENDUM

- GENERAL SPESIFICATION NO: SP-COR-181 Rev. 15

Rev. 2

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South Pars Gas Field Development – Phase 13

Doc. No. RP-0013-999-6600-001

GENERAL STATEMENT

Rev. 2

The attached TOTAL EXPLORATION PRODUCTION (TEP) General Specification No. : SP-COR-181 Rev.15 is confirmed as the Project Specification, except as amended herein and renumbered/reissued as specification No. : RP-0013-999-6600-001 for SOUTH PARS GAS FIELD DEVELOPMENT, Phase 13 Project.

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South Pars Gas Field Development – Phase 13

Doc. No. RP-0013-999-6600-001 ADDENDUM

Rev. 2

The following items refer to the attached TEP General Specification No. SP-COR-181 REV. 15.

The clauses set out below modify or replace the existing clauses in the original specification as noted.

GENERAL COMMENTS

The following items which are used in this general job specification are deleted or replaced by:

Engineering company by contractor: shall mean the party which has entered under a Contract Agreement with the CONTRACTOR for the design, engineering, procurement and construction of the Onshore Facilities regarding the South Pars Gas Field Development, Phase 13 Project.

TOTAL TEP: shall be read as COMPANY or his nominated representative.

Manufacturer: shall mean any person, firm or company which manufacture or supply equipment or services for the performance of any item of the work.

Work: shall mean works and/or services entrusted by CONTRACTOR under the contract with COMPANY.

INSPECTION AGENCY: This term designates the Inspection Bodies as a third party which will be nominated by CONTRACTOR and approved by COMPANY.

INSPECTOR: Shall be read as INSPECTION AGENCY.

PARTICULAR COMMENTS ON FOLLOWING PARAGRAPHS:

SPECIFICATION TITLE

Title shall be changed and corrected as follows:

“PAINTING OF ONSHORE STRUCTURES AND EQUIPMENT”

TABLE OF CONTENTS

Item no. 9 (containing 9.1, 9.2 and 9.3) shall be deleted.

1.

SCOPE AND LANGUAGE

The second paragraph “This specification is applicable to facilities located offshore or onshore including coastal zone.” shall be replaced by “This specification is applicable to facilities located onshore.”

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South Pars Gas Field Development – Phase 13

Doc. No. RP-0013-999-6600-001

Rev. 2

2. DEFINITIONS

- The Sub-Title “ 2.1- CODES AND STANDARDS “ Should be added as it is

described bellow :

2.1

CODES AND STANDARDS

The following standards, referenced and codes shall be used:

A 123 A 153ASTM A385ASTM D 520ASTM D4285-83ASTM D 4417-93ASTM E 337-84ASTM D3359ASTM D3951ASTM D4752

Specification for Zinc (Hot Galvanized) Coatings on Iron and

−

Steel products

Specification for Zinc Coating (Hot Dipped) on iron and steel

−

hardware

Standard Practice for Providing High-quality Zinc Coating (Hot-Dip)

Standard Specification for Zinc Dust Pigment

Test Method for Indicating Oil or Water in Compressed AirTest Method for Field Measurement of Surface Profile of Blast Cleaned Steel Blast Cleaned SteelTests for Relative Humidity by Wet-and-Dry-Bulb Psychrometer

Standard test method for measuring adhesion by tape testStandard practice for commercial packaging

Standard Test Method for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub

−−−−−−−−−−St 2 or ST3St 2 or ST3Sa3Sa2Sa1−Sa 2 ½

Steel Structure Painting

ISO 8601-1

Council (SSPC)SSPC SP1SSPC SP2SSPC SP3SSPC SP5SSPC SP6 SSPC SP7 SSPC SP8 SSPC SP10 This document is the property of N.I.O.C.. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

Solvent CleaningHanding CleaningPower Tool CleaningBlast Cleaning to White MetalCommercial Blast CleaningBrush BlastingPickling

Blast Cleaning to Near White Metal

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South Pars Gas Field Development – Phase 13

Doc. No. RP-0013-999-6600-001 SSPC SP11SSPC Paint 20SSPC AB1SSPC PA1SSPC PA2SSPC PA3SSPC VIS 1

Power Tool Cleaning to Bare MetalZinc Rich PrimersMineral and Slag Abrasive

Shop, Field and Maintenance Painting

Measurement of Dry Paint Film Thickness with Magnetic Gages

Guide to Safety and Painting ApplicationVisual Standard for Abrasive Blast Cleaned Steel

Rev. 2

−−−−−−−

5 SURFACE PREPARATION

5.1

PREPARATION BEFORE BLAST CLEANING

The following part shall be added as the Item No. “5.1.4” 5.1.4- Abrasive material for blasting:

1) The abrasive used in installations as wheel abrators or manual blast cubicles in which the abrasive is recovered and re-used shall be mixture of chilled iron or steel grit and steel shot able to produce the required surface profile.

The abrasive mixture shall be replenished using new and worn abrasive, so as to produce a consistent profile height and standard of surface cleanliness. The abrasive mixture shall be kept free of dust (including metallic particles) and debris. Abrasive cleaning employing sand shall not be permitted.

2) Abrasive material for blast cleaning, consisting solely of steel shot shall not be used. A mixture consisting of steel shot and at least 25% by weight steel grit is acceptable.

3) Expendable abrasive used for blast-cleaning shall be free of contaminants such as chlorides and other soluble salts and shall not contain metallic copper or more than 2% by weights of copper oxide. Expendable abrasives shall not be recycled. Sand shall not be used for blast-cleaning.

4) A non-metallic blast abrasive i.e. aluminum oxide, shall be used when abrading stainless steel surfaces. Sand shall not be used. Iron abrasive, iron oxide abrasive or non free chloride/chlorine/halide abrasive shall not be allowed for stainless steel blast cleaning.

5) Copper slag or coal slag shall not be used for preparation of surfaces located in submerged or splash zones, or for surface preparation of stainless steel and other noble materials or internal surfaces.

6) Sand or other non-metallic abrasives with free silica shall not be used.

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South Pars Gas Field Development – Phase 13

Doc. No. RP-0013-999-6600-001

Rev. 2

7

7.1

APPLICATION OF PAINT

PAINT SYSTEMS

Item 7.1.2 should be changed as follows:

7.1.2 - The primer to finishing coat shall be selected in the applicable system. If paint from different approved Manufacturer are to be applied, the compatibility in between shall be proved with adhesion test according to ASTM D3359.

Following new paragraph shall be added:

7.1.4 - For all valves the zinc silicate primer shall not be applied however a layer zinc free primer for carbon steel surfaces and two layers of final coats for stainless and other alloy steels surfaces shall be applied.

REPAIR OF DAMAGED PAINT AREAS

The last sentence of first paragraph

“The primer and finishing coats shall be applied in accordance with paragraph 7”

Shall be replaced by:

“The whole painting system from primer to finishing coats shall be applied in accordance with paragraph 7”

7.4

8 INSPECTION

8.5 ROUGHNESS CHECK

Last sentence shall be replaced by:

“A minimum of one measurement or impression shall be made per 10 square meter of prepared surface.” The following paragraph should be added: “Profile checking shall be according to ISO 8503 or ASTM D 4417.”

8.6 THICKNESS CHECK

Inorganic Zinc Silicate:

In all cases that “Inorganic Zinc Silicate” applied as Primer, take into consideration that “Primer shall contain at least 85% of Zinc Metal”

9.

OFFSHORE STRUCTURE ZONES AND COATING TYPE

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South Pars Gas Field Development – Phase 13

Doc. No. RP-0013-999-6600-001

Rev. 2

This article should be deleted totally.

10. ONSHORE FACILITIES AND COATING TYPE

2

10.2 TYPES OF COATINGS

10.2.3-Pre-painted structural members:

Replace French Norms NFA 35-511 and NFA 35-512 S by:

SSPC PS Guide 22.00 - Guide for selecting one-coat preconstruction or prefabrication painting systems.

10.3 PAINT SYSTEMS FOR ONSHORE FACILITIES

- All requirements for valves shall be deleted.

- Temperatures shall be changed to below:

Paint System N°3: T=<120°C

Paint System N°3a: 200Paint System N°5: between 120 and 200°C (insulated &uninsulated)

Paint System N°6: between 200 and 500°C

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South Pars Gas Field Development – Phase 13

Doc. No. RP-0013-999-6600-001 - The following table shall be used as split of painting works:

Rev. 2

Item

1.Steel Structure

2.Equipment/Heat Exchanger and Air Cooler/ Heater Boxes

At Vendor Shop

Primer & Intermediate & final coatComplete Paint

System

Complete Paint

System

At Construction

At Field Shop

At Field Touch-up Touch-up -----Complete Paint System

Complete Paint System

Top Coat ----- ----- ----- ----- ------ ----- ----- Up to Primer

------ ------ ------

External Internal External Internal

3.Tanks 4. Furnace

----- -----Complete Paint

System

Complete Paint

System

Complete Paint

System

Touch-up Touch-up Touch-up

Intermediate & Top CoatIntermediate & Top Coat

5. Ducts and Stacks- Flare and Blow downs

6. Pumps, Compressors and Drivers 7. Piping

Pipe, Fittings, Flange

--------- Up to Primer

Complete Paint

System

Complete Paint

System

Valves

8. Electrical and Instrumentation

9. Fire Equipments/Hydrants, Fire Hose Boxes, etc.

Touch-up Touch-up

Paint System N°2:

FREITAG : VIGOR ZN 304 shall be added as an alternative.

The following paragraph shall be added:

As primer of paint system 2 needs to moisture for completing curing, if this paint system will be applied at vendor shop with low relative humidity percentage, Zinc Rich Epoxy can be applied instead of Inorganic Zinc Silicate at 75µm for steel structure& shop primed equipments items only.

Paint System N°2, 3a and 5:

JOTUN : Prosil ZSP shall be replaced by Resist GTI.

Paint System N°6:

JOTUN : Prosil ZSP shall be replaced by Resist GTI.

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South Pars Gas Field Development – Phase 13

Doc. No. RP-0013-999-6600-001

Rev. 2

Inorganic Zinc Silicate Primer is used up to 420ºC, the Silicone Primer shall be applied if there are surfaces with above 420ºC.

11. COLOURS 11.2 PIPE IDENTIFICATION

New pipe identifications should be added to the color coding tables:

11.3 FINAL COAT COLOUR

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South Pars Gas Field Development – Phase 13

Doc. No. RP-0013-999-6600-001

11.3.1 - Exterior:

Rev. 2

In third clause Yellow shall be changed to Orange.

11.4 COLOURS

Orange OR 2004 593 -----

Shall be added to table.

14. TECHNICAL DATA BOOK

For Paint System No 1, 2, 2a, 3, 3a, 4, 5, 6, 8, 10 and 11, Sigma is added in manufacturer list.

Row of Typical for following paint systems shall be changed as per below table. Other cells related to Row of Typical, for the following systems, shall remain without any change:

Item

System No.

Primer and Sealing Coat1*75 µm Zinc Silicate + 1*30 µm Epoxy MIO1*50 µm Zinc Phosphate Epoxy 1*100 µmEPOXY PHENOLIC1*30 µm Zinc Phosphate Epoxy or 10 µm Etch Primer

Intermediate Coat

Final Coat

1 No. 2 (page 31/44)

2 No.2 a (page 32/44) 1*100 µmEPOXY PHENOLIC

3 No.3 (page 33/44)

4 No.4 (page 35/44)

5 No. 5 (page 36/44)

1*50 µm 1*50 µm

Isomerized Isomerized

Rubber or 1*50 Rubber or 1*50

µm Silicone µm Silicone

Acrylic Acrylic

6 No. 7 (page 38/44)

1*75 µm Zinc

Silicate

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South Pars Gas Field Development – Phase 13

Doc. No. RP-0013-999-6600-001 7

No.12 (page 43/44)

1*2000 µm Glass Flake Epoxy mat

Rev. 2

1*1000 µm or 2*500 µm Glass Flake Epoxy1*500 µm Glass Flake Epoxy

8 No.13 (page 44/44)

- Paint System N°2:

Following Note shall be added:

As primer of paint system 2 needs to moisture for completing curing, if this paint system will be applied at vendor shop with low relative humidity percentage, Zinc Rich Epoxy can be applied instead of Inorganic Zinc Silicate at 75µm for steel structure & shop primed equipments items only.

- Paint System N°3:

Temperature shall be changed to T=< 120°C

The table shall be changed as below:

Primer and Sealing Coat 1*100 µmEPOXY PHENOLIC

Intermediate Coat

1*100 MICRONS HEMPADUR 15500

Final Coat 1*100 µmEPOXY PHENOLIC1*100 MICRONS HEMPADUR 15500

TYPICAL

HEMPEL

The following note shall be added:

Note:

The vendor’s recommended paints shall be replaced in accordance with Typical Paint System.

- Paint System N°3a:

Temperature shall be changed to 200- Paint System N°4:

Item description shall be changed to:

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South Pars Gas Field Development – Phase 13

Doc. No. RP-0013-999-6600-001 Rev. 2

2 Galvanized components except cable trays, ladders, staircase etc…

- Paint System N°5:

Temperature shall be changed to 120This paint system is applicable for insulated and un-insulated items. For insulated carbon steel and alloy steel items, one layer of primer and one layer of top coat shall be applied only.

The following note shall be added:

Note: For stainless steel surfaces the zinc silicate primer shall not be applied but two layers of final coats shall be applied.

- Paint System N°6:

Temperature shall be changed to 200- Paint System N°11:

“Fuel tanks” phrase shall be deleted.

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TOTAL EXPLORATION PRODUCTION

GENERALSPECIFICATION

CORROSION

SP - COR - 181

PAINTING OF OFFSHOREAND ONSHORESTRUCTURES AND EQUIPMENT1502/98Modification of system 81401/98Changes : marking, Freitag, Courtaulds1307/97Change colour coding for fire water piping1204/96Up dating Courtaulds systems1101/96Bolting painting1004/95Adherence check modification903/95Paint systems and guarantee up dating807/94Colour coding extension007/81First issueREV. N°DATESUBJECT OF THE REVISIONThis document is the property of TOTAL, it must not be reproduced or transmitted to otherswithout written authorisation from the company.

SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181SP-COR-181